JC SERIES JAW CRUSHER – SANME

Compared with traditional jaw crusher, JC series jaw crushers pays more attention on details in the process of design and manufacture. It uses high-strength materials, advanced manufacturing technology, which contributes to the stronger structure, higher reliability, larger crushing ratio, higher productivity, lower cost.

  • CAPACITY: 50-2700t/h
  • MAX FEEDING SIZE : 510mm-2100mm
  • RAW MATERIALS : River stone, gravel, granite, basalt, minerals, quartz, diabase, etc.
  • APPLICATION : Mining, metallurgy, construction, highway, railroad, and water conservancy, etc.

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    FEATURES AND TECHNOLOGY ADVANTAGES OF JC SERIES JAW CRUSHER

    There are two types of machine frame: welded model and assembled model. The former is for small and middle size, and the latter is for big size.
The welded type adopts large arc fillet and low stress welding method, greatly reduces the concentration stress which ensures rack equal strength in all directions, high impact resistance, even force, low failure rate.
Assembled uses advanced modularization and non-welded frame structure design of high fatigue strength and high reliability. Meanwhile machine assembly design makes transportation, and installation more convenient, especially suitable for installation in narrow and small places like undermine and high altitude mining.

    Robust structure

    There are two types of machine frame: welded model and assembled model. The former is for small and middle size, and the latter is for big size. The welded type adopts large arc fillet and low stress welding method, greatly reduces the concentration stress which ensures rack equal strength in all directions, high impact resistance, even force, low failure rate. Assembled uses advanced modularization and non-welded frame structure design of high fatigue strength and high reliability. Meanwhile machine assembly design makes transportation, and installation more convenient, especially suitable for installation in narrow and small places like undermine and high altitude mining.

    Symmetrical V formed design, toggle of large obliquity, long stroke, reasonable rotor speed, allow larger materiel block in feeding, higher productivity, homogeneous output granule, less attrition for jaw plate.

    Optimized cavity structure

    Symmetrical V formed design, toggle of large obliquity, long stroke, reasonable rotor speed, allow larger materiel block in feeding, higher productivity, homogeneous output granule, less attrition for jaw plate.

    The whole set of heavy movable jaw plate integrates forged heavy eccentric shaft, high quality bearing of heavy loading, the design of movable jaw plate optimized by finite element analysis. These features assure the stroke resistance and stability. Labyrinth seal and centralized lubricating system prevent the greese of bearing not to be contaminated, and assure the easy lubrication which results in longer function and more stability.

    The whole set of heavy movable jaw plate is durable

    The whole set of heavy movable jaw plate integrates forged heavy eccentric shaft, high quality bearing of heavy loading, the design of movable jaw plate optimized by finite element analysis. These features assure the stroke resistance and stability. Labyrinth seal and centralized lubricating system prevent the greese of bearing not to be contaminated, and assure the easy lubrication which results in longer function and more stability.

    Heavy protective planch installed above the movable jaw plate protects internal bearing from damage caused by material falling down in feeding moment.

    Protective planch of movable jaw plate

    Heavy protective planch installed above the movable jaw plate protects internal bearing from damage caused by material falling down in feeding moment.

    One piece cast of bearing seat assures good match with frame, and avoids unnecessary radio direction pression for bearing in fastening process which occurs usually to composed bearing seat. Therefore, bearing can function more stably.

    One piece cast of bearing seat

    One piece cast of bearing seat assures good match with frame, and avoids unnecessary radio direction pression for bearing in fastening process which occurs usually to composed bearing seat. Therefore, bearing can function more stably.

    JC jaw crusher adopt mechanic or hydraulic device to adjust discharge opening. Compared with shim, adjustment by double block is simpler, saver, faster, and reduces downtime.

    Fast and easy adjustment of output granularity

    JC jaw crusher adopt mechanic or hydraulic device to adjust discharge opening. Compared with shim, adjustment by double block is simpler, saver, faster, and reduces downtime.

    Integrative installation of motor chassis and crusher frame not only saves installation space of jaw crusher but also reduces the length of Vee belt. Thanks to synchronous movement of crusher frame, motor chassis and motor. Adjustable motor chassis can realize the adjustment of Vee-belt's tensile force to make the Vee-belt more durable.

    Installation integrating motor & crusher

    Integrative installation of motor chassis and crusher frame not only saves installation space of jaw crusher but also reduces the length of Vee belt. Thanks to synchronous movement of crusher frame, motor chassis and motor. Adjustable motor chassis can realize the adjustment of Vee-belt's tensile force to make the Vee-belt more durable.

    The crusher is fixed by the device of special rubber shock absorber, which absorbs effectively the its vibration at the peak point and meanwhile, allows crusher to displace in vertical and horizontal direction. In this way, the shock to foundation would be reduced.

    Shock absorber installation

    The crusher is fixed by the device of special rubber shock absorber, which absorbs effectively the its vibration at the peak point and meanwhile, allows crusher to displace in vertical and horizontal direction. In this way, the shock to foundation would be reduced.

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    Product Data

    Technical Data of JC Series Jaw Crusher:
    Model Size of Feed Opening(mm) Discharge Range(mm) Capacity(t/h) Motor Power(kw)
    JC231 510×800 40-150 50-250 55-75
    JC337 580×930 50-160 75-265 75-90
    JC340 600×1060 60-175 85-300 75-90
    JC3540 650×1060 110-225 120-400 75-90
    JC442 700×1060 70-150 120-380 90-110
    JC440 760×1020 70-200 120-520 90-132
    JC443 850×1100 80-215 190-670 132-160
    JC549 950×1250 110-250 315-845 160-200
    JC549II 1000×1250 160-300 480-1105 160-200
    JC5149 1050×1250 210-350 650-1310 160-200
    JC555 1070×1400 125-250 385-945 160-220
    JC5155 1170×1400 225-350 755-1425 160-220
    JC649 1100×1250 125-300 400-1065 160-200
    JC659 1200×1500 150-350 485-1425 200-250
    JC663 1200×1600 150-350 520-1475 250-355
    JC759 1300×1500 150-350 480-1300 220-315
    JC771 1500×1800 150-350 590-1800 315-400
    JC771(II) 1500×1800 150-400 590-2100 315-400
    JC783 1500×2100 175-450 760-2700 400-500

    The crusher capacities listed are based on instantaneous sampling of medium hardness rocks. The above data is for reference only, please contact our engineers for equipment selection for specific projects. The crusher output shown in the above figures is based on crushing medium fragile rocks with an average specific gravity of 2.7t/m³, when the feed materials enter the crushing chamber smoothly without bridging and blocking. The small value is taken when the feed materials are not smaller than the discharge port. The large value is taken when the fine materials are included in the feed materials. The output may vary with the feeding method and material nature such as grain size composition, water and mud content, bulk density and friability.

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    WORKING PRINCIPLE OF JC SERIES JAW CRUSHER

    The motor drives belt and pulley. The movable jaw swings up and down before and after through the eccentric shaft. When the movable pushes the movable jaw plate to the fixed jaw plate, the material is crushed or split into pieces. When the movable jaw and movable jaw plate springs back in the effect of eccentric shaft, the material previously have been crushed discharges from the discharge opening of the lower part. With the motor continuously rotating, the movable jaw breaks and discharges material periodically to achieve mass production.

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